FERTILIZER COMPLEX PROJECTS

Commencement	Completion	Project Name	Scope of the Project
2018	ONGOING	ETİ BAKIR FERTILIZER COMPLEX, PHOSPHORIC ACID PLANT/MARDİN, MAZIDAĞI, TURKEY THICKENER AND WATER TANK FABRICATION AND ERECTION WORKS	Within the scope of this project; 1 ea. 650m3 SA-516 Gr.70 + RLCS PAP FEED TANK (Ø8500 x 12000mm - 40 ton) 1 ea. 650m3 SA-516 Gr.70 + RLCS THICKENER FEED TANK (Ø8500 x 12000mm - 40 ton) 1 ea. 200m3 S235JR PROCESS WATER TANK (Ø6000 x 7100mm - 9 ton) 1 ea. S355J2 THICKENER (Ø20000 x 6750mm - 47ton) with total weight of 136 ton, 4 units of process tanks were fabricated to be used at Phosphoric Acid Plant. SIMGETEK`s scope of works comprises of design calculations in accordance with API 650 standards, detailed engineering, preparation of fabrication drawings, fabrication, supply of the project`s steel materials, site erection and tests.
2015	ONGOING	ETİ BAKIR PHOSPHORIC ACID PLANT/ MARDİN, MAZIDAĞI, TURKEY STAINLESS STEEL SPECIAL PIECES, METALLIC HOPPERS AND CONCENTRATION LOOPS CONNECTING PIPING AND DUCTING	Within the scope of this project; 1 ea. SS 904L DIHYDRATE CAKE HOPPER (5300 x 5100 x 5120mm , Total Weight: 17 ton) 1 ea. SS 904L CLOTH WASH HOPPER (5250 x 4500 x 2835mm , Total Weight: 6 ton) with total weight of 23 ton, 2 units of SS 904L hoppers were fabricated and erected. SIMGETEK`s scope of works comprises of design calculations in accordance with ASME Sec.VIII Div.1 or FEA, detailed engineering, preparation of fabrication drawings, fabrication, supply of the project`s steel materials, site erection and tests. In addition to aforementioned equipments; total of 150 ton chute, duct and pipe connection parts comprising of 132 ton of carbon steel, 17 ton of SS 904L and 1 ton of Hastelloy C276 were fabricated and erected.
2015	ONGOING	ETİ BAKIR FERTILIZER COMPLEX, SULPHURIC ACID PLANT/ MARDİN, MAZIDAĞI, TURKEY EQUIPMENT, DUCT/ CHUTE FABRICATION AND ERECTION WORKS FOR SAP	Within the scope of this project; 1 ea. S235JR/SS 316L PLANT STACK (Ø3248 x 79169mm , Total Weight: 150 ton) 4 ea. S235JR FEED BIN (3020 x 3020 x 13480mm , Total Weight: 48 ton/pc.) 4 ea. P265GH WHB CYCLONES (Ø4270 x 140900mm , Total Weight: 19 ton/pc.) 1 ea. S235JR EMERGENCY WATER TANK (Ø2600 x 5600mm , Total Weight: 5 ton) 1 ea. P355GH/SS 304 BOILER FEED WATER TANK (Ø4000 x 18000mm , Total Weight: 38 ton) 1 ea. P265GH MIXING POT (Ø4600 x 6180mm , Total Weight: 11 ton) with total weight of 472 ton, 12 pieces of process equipment in 6 different types was fabricated to be used at the Sulphuric Acid Plant. SIMGETEK`s scope of works comprises of design calculations in accordance with ASME Sec.VIII Div.1 or FEA, detailed engineering, preparation of fabrication drawings, fabrication, supply of the project`s steel materials, site erection and tests. In addition to aforementioned equipment fabrications; total of 370 ton of chute and duct comprising of 232 ton of carbon steel (S235JR and P265GH), 13 ton of 16 m3 and 125 ton stainless steel (SS 316L and SS 321) were fabricated and erected to be used at the Sulphuric Acid Plant and at the Roasting Plant .
2015	ONGOING	ETİ BAKIR FERTILIZER COMPLEX, PHOSPHORIC ACID PLANT/ MARDİN, MAZIDAĞI, TURKEY PRESSURE VESSELS AND ATMOSPHERIC TANKS FABRICATION AND ERECTION WORKS	Within the scope of this project; 1 ea. SA-516 Gr.70 + RLCS FLASH COOLER PRE-CONDENSER (Ø1818 x 9150mm , Total Weight: 6 ton/pc.) 1 ea. SA-516 Gr.70 + RLCS FLASH COOLER CONDENSER (Ø1818 x 9950mm , Total Weight: 7 ton/pc.) 1 ea. SA-516 Gr.70 + RLCS LOW LEVEL FLASH COOLER (Ø7734 x 16092mm , Total Weight: 89 ton/pc.) 1 ea. SA-516 Gr.70 + RLCS DIHYDRATE FILTER CONDENSER (Ø1218 x 5050mm , Total Weight: 3 ton/pc.) 1 ea. SA-516 Gr.70 + RLCS DIHYDRATE FILTER ACID TRAP (Ø3218 x 6650mm , Total Weight: 7 ton/pc.) 2 ea. SA-516 Gr.70 + RLCS FLUORINE ABSORPTION TOWER (Ø1618 x 15050mm , Total Weight: 12 ton/pc.) 2 ea. SA-516 Gr.70 + RLCS CONCENTRATION CONDENSER (Ø2518 x 12400mm , Total Weight: 11 ton/pc.) 2 ea. SA-516 Gr.70 + RLCS EVAPORATOR (Ø6838 x 10390mm , Total Weight: 57 ton/pc.) 2 ea. SS 316L CONDENSATE RECEIVER (Ø1012 x 3545mm , Total Weight: 1 ton/pc.) 2 ea. SA-516 Gr.70 + RLCS FLUORINE SCRUBBER SEAL TANK (Ø2210 x 3106mm , Total Weight: 3 ton/pc) 2 ea. SA-516 Gr.70 + RLCS/SS 904L TORPEDO (Ø1422 x 7830mm , Total Weight: 8 ton/pc.) 1 ea. SS 304L DEFOAMER TANK (Ø1510 x 2550mm , Total Weight: 1 ton/pc.) 1 ea. S355JR FILTER SUPPORT (Ø900 x 5025mm , Total Weight: 3 ton/pc.) with total weight of 300 ton, 19 pieces of equipment in 13 different types was fabricated to be used at the Phosphoric Acid Plant. SIMGETEK`s scope of works comprises of design calculations in accordance with ASME Sec.VIII Div.1 or API 650 standards, detailed engineering, preparation of fabrication drawings, fabrication, supply of the project`s steel materials, site erection and tests.
2015	ONGOING	ETİ BAKIR FERTILIZER COMPLEX, SULPHURIC ACID PLANT/ MARDİN, MAZIDAĞI, TURKEY EQUIPMENT FABRICATION AND ERECTION WORKS	Within the scope of this project; 1 ea. SS 321/P265GH COLD HEAT EXCHANGER (Ø4866 x 24360mm, 1138 pieces of Ø76.1x2.9 L:13670mm 16Mo3 piped - Total Weight: 130 ton) 1 ea. SS 321H INTERNAL HEAT EXCHANGER (Ø6050 x 6021mm, 3634 pieces of Ø38x2 L:4445mm SS 321H piped - Total Weight: 43 ton) 1 ea. SS 321/P265GH COLD RE-HEAT EXCHANGER (Ø5662 x 23456mm, 4494 pieces of Ø42.4x2.6 L:14570mm SS 321 piped - Total Weight: 224 ton) 1 ea. SS 316L CORD HEAT EXCHANGER (Ø4120 x 7934mm, 450 adet Ø114.3x2.3 L:2770mm SS 316L piped - Total Weight: 21 ton) 1 ea. SS 321/16Mo3 INTERMEDIATE HEAT EXCHANGER (Ø3966 x 13615mm, 388 adet Ø114.3x2.3 L:4860mm 16Mo3 borulu - Total Weight: 36 ton) 1 ea. SS 321/SS 321H CONVERTER (Ø13924 x 28578mm - Total Weight: 387 ton) 1 ea. SS 316L/S235JR DRYING TOWER (Ø7924 x 15548mm - Total Weight: 66 ton) 1 ea. SS 316L/S235JR FINAL ABSORBTION TOWER (Ø8814 x 22060mm - Total Weight: 70 ton) 1 ea. SS 316L/S235JR INTERMEDIATE ABSORBTION TOWER (Ø9814 x 25180mm - Total Weight: 76 ton) 1 ea. SS 310S/S235JR VENTURI (Ø3440 x 16581mm - Total Weight: 20 ton) 1 ea. Edmeston SX/S235JR HEROS PUMP TANK (Ø6570 x 4259mm - Total Weight: 18 ton) 1 ea. SS 316L/S235JR IAT PUMP TANK (Ø5670 x 3685mm - Total Weight: 12 ton) 1 ea. SS 316L/S235JR DILUTION PUMP TANK (Ø2366 x 2845mm - Total Weight: 3 ton) 1 ea. SS 316L/S235JR DT PUMP TANK (Ø5574 x 3685mm - Total Weight: 13 ton) 1 ea. SS 316L/S235JR FAT PUMP TANK (Ø5020 x 3685mm - Toplam Weight: 11 ton) with total weight of 1130 ton, 15 different pieces of equipment was fabricated to be used at the Suplhuric Acid Plant. SIMGETEK`s scope of works comprises of detailed engineering, preparation of fabrication drawings, fabrication, supply of the project`s steel materials, site erection and tests. .All of the exchangers within the scope were fabricated at SIMGETEK`s factory in one piece and were transported to the site.
2011	2012	RTB BOR- SULPHURIC ACID PLANT/ SERBIA PROCESS VESSEL FABRICATION	Within the scope of this project; 1 ea. ABSORBING TOWERS PUMP TANK (Ø3100 x 15540mm - 26 ton) 1 ea. CROSSFLOW STRIPPER TOWER (Ø2300 x 10035mm - 8 ton) 1 ea. DRYING TOWER (Ø6500 x 14280mm - 44 ton) 1 ea. DRYING TOWER PUMP TANK (Ø3100 x 9240mm - 16 ton) 1 ea. FINAL ABSORBING TOWER (Ø5500 x 20815mm - 42ton) 1 ea. INTERPASS ABSORBING TOWER (Ø5600 x 20600mm - 42ton) 1 ea. PRODUCT ACID PUMP TANK (Ø3500 x 4375mm - 7ton) with total weight of 185 ton, 7 units of SA 516 Gr.70 process tanks were fabricated in either one piece or part by part.
2007	2008	SULPHURIC ACID PLANT/ MOA, CUBA PROCESS VESSEL FABRICATION	Within the scope of this project; 1 ea. ACID PUMP TANK (Ø3100 x 14000mm - 20 ton) 1 ea. DRYING TOWER (Ø6200 x 14260mm - 36 ton) 1 ea. INTERPASS ABSORBING TOWER (Ø5800 x 21130mm - 49 ton) 1 ea. FINAL ABSORBING TOWER (Ø5800 x 21130mm - 42 ton) 1 ea. SULPHUR FURNACE (Ø4700 x 14000mm - 102ton) 1 ea.PLANT STACK (Ø2500 x 50000mm - 46ton) total of 6 units of SA 516 Gr.70/SS 316L process tanks were fabricated in either one piece or part by part.
1998	1998	BAGFAS BANDIRMA FERTILIZER PLANT / BANDIRMA, TURKEY PHOSPHORIC ACID UNIT REHABILITATION WORK	Within the scope of this project; 6 meter diameter evaporator fabrication, PAP evaporator and washing tower foundation, steel construction and piping fabrication and installation, equipment erection and painting, coating application were completed on turn key basis.
1998	1998	BAGFAS BANDIRMA FERTILIZER PLANT / BANDIRMA, TURKEY DAP - NPK GRANULATION PLANT PIPING	Within the scope of this project; DAP/ NPK plant dust collection circuits and ammonia gas washing towers stainless steel/ carbon steel piping disassembly and fabrication erection works, NDT and washing applications by acid were completed.
1996	1996	BAGFAS BANDIRMA FERTILIZER PLANT / BANDIRMA, TURKEY DAP - NPK GRANULATION PLANT GAS SCRUBBER ERECTION	Within the scope of the project, DAP/ NPK plant 2 units of washing towers disassemby, erection and connections of newer ones were completed.
1996	1996	BAGFAS BANDIRMA FERTILIZER PLANT/ BANDIRMA, TURKEY HEAT RECOVERY BOILER RECONDITIONING	Within the scope of this project; "Gas Scrubbing System" (Ø4.5 x29) engineering+material supply+ fabrication+ tests+ painting+ delivery to the factory were completed to be used in PAP.
1995	1995	BAGFAS BANDIRMA FERTILIZER PLANT/ BANDIRMA, TURKEY HEAT RECOVERY BOILER RECONDITIONING	Within the scope of this project, sulphuric acid waste heat boiler elbows fabrication and existing waste heat boiler elbows renewal were completed.
1995	1995	IGSAS/KOCAELİ, TURKEY AUXILIARY BOILER II RECONDITIONING	Within the scope of this project, axiliary boiler II and steam and boiling pipes renewal and insulation works were completed.